Please comment on anything from main studs to cams to roller rockers to engine machining procedures, to compression ratios, to carbs, etc..Please post any good links on this topic as well. He said he'd had problems with soft lock tabs on other engines messing uptorque readings. And it's easier/cheaper than replacing the crank and rebuilding the engine! Your manual will tell you the clearance specs, and you need to use an assembly lube on all moving parts inside the oil pump. The Triumph SC (small car) engines were never derived fromtractors. And here's the reason why. from a 1300? TR6 four speed gearbox with J-type OD base rebuild pricing is $2999. 1971 Triumph GT6 with a LS4 V8. Bolting on the new carburetors is easy, and since this is a factory setup, the throttle cable will perfectly join the existing system. Its rated horsepower was 104 hp in its final year of production, which was 1973. If building a performance engine, ARP bolts may be ofbenefit, but they use their own special lube with a lower than factory torque!! Click to reveal To avoid offsetting the soon-to-be-realized power gains, make sure the new system is not too restrictive. I wont cover every little detail that a manual will tell you about engine assembly. Rocker arm bushings, if needed, Gaskets and the final touches You dont want anything to be bent or stuck, as this will affect your cars operation. I tried the Weber DGV for a while but the SU's are more responsive plus I get better gas mileage ( the 5 speed helps). If your engine has a harmonic balancer, it will have a rubber insulator between the inner and outer rings. This is done to prevent a piston ring from getting caught and breaking during installation. August 25, 2016 @ 9:30 am Took the car out for a ride and have a small backfire after shifting. Rocker shaft I used to do it your way but a lecture by Dimitri Elgin pointed out that using a dial indicator can lead to errors. Timing is set by ear - to be honest one reason for the rebuild/replacement is that the timing is all over the place when I use a timing light - which is either due to a crap dizzy or the pulley moving (Which is not as tight as I'd like - but the bolt is very much tight! an improvement of nearly 25 percent. So I always set timing by ear, drive the car and try to get it to pink. At the end of the day if it needs a rebuild every 40/50k its notthe end of the world as that is plenty of years use! But no proof or paperwork so Im assuming it wasnt. Replace them. These are both good solutions, but we went with an even easier fix on our1973Spitfire. Thanks for the information - especially the bearing supplier. But Ive stuck with it for reasons long since forgotten! do make sure you stick to 97+ or better fuel, **95 ul was for side valves and mowers when these cars were born. | Posted in WHAT A MACHINE SHOP SHOULD DO I use .005 before and after maximum camshaft lift. I know I was able to replace the thrust bearing in my TR-6 by dropping the pan and removing the rear main bearing cap, but can't remember if it the same on the Spitfire. Always seemed like a sacrilege putting a Spitfire engine into a Midget. Adjustable cam gears will have about 20 degrees of variable adjustment to work with assuring you can get the cam timing exactly where you need. If your crankshaft is out of spec and has to be reground, there are several under-sizes of crankshaft bearings available. Sometimes honing is necessary to get the proper fit. 7000 17.73 20.42 It should come around the outer edge of your degree wheel, preferably on the top side. The results were that the downdraft Weber gave essentially the same performance as HS4s. This firm finds these parts overseas and imports them for American enthusiasts. Please contact us for further details concerning . A nifty-looking, dual-inlet air cleaner wrapped in a black crackle finish was part of the package. This measured sprint took us an alarming 14.7 seconds to completenot very sporting for a sports car. Rotate the engine by hand at the front crank bolt and adjust all your valves to the recommended lash for the camshaft you are using. Follow the advice of the head gasket manufacturer in regards to coating. Then rotate the crank til it stops, note the reading on your wheel then rotate it backwards. Have your timing light ready to set the timing. I own a suitable license for this piece of music, supplied by Chris Worth Productions. www.mossmotoring.com/disassembling-british-engine, Planning for Rebuilding the Engine on the Spitfire | Triumph Spitfire Mk3 Restoration Project: Bruce's Triumph Therapy, http://mossmotorsltd.wpengine.com/restoring-british-engine/. Once you have confirmed oil pressure you are ready to fire the engine for the first time. and he didn't use eBay parts, just Canley Classics, Rimmers or Moss. The big end of the connecting rods that clamp around the crankshaft need to be checked for sizing. We can rebuild or repair your engine to factory specifications, and in most cases to much better than factory specifications. From your local part store you will need to purchase the green plastigauge with a measurement range for .001-.003. Your machine shop can easily do this for you. Southern Rebore Services carried out the machining work. Shifts well, stops well. The thing to remember is that the engine is many different systems that all have to work together. Connecting Rods THE FINAL LAP Triumph Spitfire Restoration Parts and Accessories | Moss Motors 2023 Events New & Featured Moss Motors 75th Anniversary Coin 010-915 $6.00 Products You Might Like Air Filter Element Midget, Spitfire 1975-80 950-805 BACK ORDER - We are temporarily out of stock on this item. As always, once we test fitted the manifold, we sent it to Swain Tech Coatings to be coated. I like to start with the center cap. Triumph Spitfire - Engine rebuild - YouTube Restoration of my Triumph Spitfire showing the newly rebuilt engine by Prather Racing - Kent Prather and myself. This information does not touch on replacing the Piston sleeves(Liners) and the figure 8 gaskets. Rod bolts I recommend replacement. https://www.rimmerbros.co.uk/Item--i-105313. Oil pump whether you replace with new or reuse your current oil pump you will need to disassemble it and check the clearances. Purpose manufactured components designed to replace faulty original designs - for increased reliability and durability. Performance & security by Cloudflare. Get the distributor modified to match the cam (the Distributor Doctor) and find somebody to set the carbs up on a rolling road. 3 times until he put the Vandervells in and were find after 6 events. 4.20 postage . Cut a small piece of plastigauge and place on the #1 journal. Cylinder head The engine rebuild kits can be anything from stock, to mild, to wild street performance, to a even a full out race engine. By Read the Forum Help (FAQ) or contact the webmaster. Next, install the cylinder head. A short engine is the middle section of the engine assembly, namely the cylinder block. Some connecting rods will be a press fit type, and not need servicing other than pressing the old piston off and the new pistons on. Select your Triumph Spitfire PDF Download from the list below: Triumph - Spitfire - Parts Catalogue - (1962) Other Manuals 295 Pages. The dual HS setup appears to be the best way to go, either the HS2 set-up from a Euro 1300 Spit or the HS4 set from a Euro 1500 Spit. Short stroke Vs long stroke: The 1147 & 1300s can all rev much higher than a 1500, the 1500 due to its bigger capacity has more low down pulling Torque. Valve seals Crankshaft grinding is a very skilled part of the machine shop phase. The three-main-bearing design did not lend itself well to hard use. You will want to ask around for the shop that has the best reputation for crankshaft work. Check the wiper section of the rocker arm where it makes contact with the valve stem. Re the pinking. Protection by optimising the oil supply is another option. No problem. With the degree wheel and pointer installed, put the magnetic base on the top of the engine block surface or deck. The carb is a two stage design, so it's essentially a one barrel with a secondary that comes on at full throttle. 6000 15.20 17.50 The factory paired these preferred carburetors with a free-flowing, cast-iron exhaust manifold that emptied into twin pipes. Be sure to use engine oil with 1200 ppm of ZDDP to insure long engine life. I wouldn't bother changing the main bolts either, and I don't think loctite is a good idea. If you are using an adjustable cam gear then you can do all of this without removing the timing gears again unlike a offset key which can have +/- 1-2 degree tolerance range. If you build a 1500 properly and respect it then this much maligned engine can be as dependable as any other Spitfire engine. TRIUMPH SPITFIRE 1500 16958 N/A RHD Refcode: 333759 Complete strip down, body spray with new parts and components and rebuilt 12 years ago, engine re. The car was largely based upon the chassis of the Triumph Herald saloon, but shortened and without the Herald's outrigger sections. Search (123\Tune+) For perfect timing. A complete rebuild includes the following: EVALUATION As an engine is torn down, each part is checked for excessive wear, damage and failure. Once the crankshaft is installed, be sure to check your crankshaft end float as I first discussed in the disassembly article, and make sure it is in spec per the manual. All engines are run and broken in prior to installation or shipping to the customer. My spit was a 79, and when I compare it to the other tech available at the time it just looks sad. TR6 and GT6 Engine. It's a surrogate for the actual stress calculation that works out the acceleration of the piston, whichis a LOT more difficult! 7500 19.00 21.88 Hardened exhaust seat inserts are a must for the hotter burning unleaded fuels used today. You may have seen them at county fairs the vertical velodromes were originally built from old grain silos, leading to the name "silo-drome.". I think these carbs were also stock on 70's era Fiat 124 sedans and roadsters, but I may be wrong. It was beautifully designed by the legendary Italian car designer Giovanni Michelotti, and it also surprisingly sold in greater numbers than any of its rivals between 1962 to 1980. I was not aware of the header from the UK. The 123 ignition(distributor) is a modification that employs spark balancing, like used in formula race cars. (different torques given by ARpdepending on what lube you use on the threads, more torque needed if you use 30weight oil..), I agree you can re use our spec of bolt a number of times , what you cant reuse is more modern specs where the torque has been, Tightend to its yeild point these are dangerously likely to fail if re used, More moderns are often spec'd as up to a target torque followed by accurate angular rotation, In stages on production these results are devised from watching the toqure climb and rotation, The meters that measure this carefully stop as soon as the torque rise flattens and rotation is about to continue, Ive got one in the cupboard gathering dust never use it these days, Usefull on troublesome fitting to find the ultimate torque. Launched in October 1962, the Spitfire featured sleek styling by famed Italian designer Giovanni Michelotti. For most, dropping off the cylinder head complete to a machine shop is the best idea. Once the piston gets to the point where the ring compressor is resting on the deck of the block use a dead blow hammer to tamp the top edges of the ring compressor to square it against the bore. Pointer this can be as simple as a piece of wire bolted to the front side of the block. Come on fellas, Mike can't be the only one to reply??? You will need a piston ring compressor. swaintech.com, Driving the short-lived MGA Twin Cam is magical, Classic Roadster Showdown: Alfa Romeo Spider vs. the Triumph TR6, An MGC Coupe that recalls the glory days of motorsport. I have a lot of experience in building engines, I even put together a current class record holding engine at Bonneville. Cylinders are bored to the next oversize Crankshaft is turned to the next undersize Install your newly rebuilt engine in your car. Engine gasket sets I prefer Payen brand gasket sets when I can get them. Do both methods and you will see the dial indicator method can lead you astray by a couple degrees. Crankshaft wear: the 1493cc engine fitted to the Spitfire 1500 has problems of its own, as the crankshaft can wear badly, along with the pistons and rings. 5000 rpm may be a conservative limit even for a 1500, but it's easy to see that thelonger stroke engine approaches the 20mps limit far sooner than the earlier engines. MACHINE SHOP WORK Each engine I take to the machine shop is: Magnafluxed for cracks in the block, head and crankshaft. Triumph Spitfire 1500 LHD Completely body off restored Triumph Spitfire 1500 LHD. Sold my spit last year and it was one ofthe few cars I never regretted selling. Almost 100,000 of these engines were used in the 1973-80 Spitfires, and nearly as many were used inMGMidgets sold from 1975andlater. A piece of angle iron drilled and tapped with a small bolt installed across the bore is easy to make. Quickview. Is a lighter flywheel right for your classic? Seals should come in your gasket set but double check. Powered by Gasoline and Caffeine. The exhaust manifold goes on first, underneath the intake manifold. No problem. I would like to strengthen the bottom end - if that is actually possible? Make sure to clean and lubricate your throttle linkage, too. If you have a single row chain I suggest you upgrade to a double row chain if available. MATCHING RED FACTORY HARDTOP. Then I realised itd be quite cool to make it an animation. The big issue with Spit motors was not wear onTW, it was preventing them from dropping. A balancer can be rebuilt or you can purchase a new one and in some cases a high performance harmonic balancer is available. The Kent fast road grind has a lot of lift but not a lot of duration which keeps the power band from being pushed too high. Paddocks) sell. We also redid the air cleaner with the original black crackle finish. Once the studs are installed (if applicable) then install the head gasket. Full Engine Rebuild Kit - 1500 - RL1001RBK This full engine rebuild kit includes the minimum of parts required when rebuilding an engine (less crank & cam); and assumes that your cylinder block, head, crankshaft & camshaft are all serviceable. Install and torque the main caps one at time. Buy the HD/LC or whatever they are called, a few a set more than, that shell looks pretty much like its hard ever run , ive seen much worst in brand new engines off production, Most cam lifters can be installed after the cam, but on the MG and Austin Healey A-Series engine, the lifters have to be installed before the cam is installed. Weight is mass times acceleration, andI've done this for a TR6, the worst possible case. Keep advancing the timing until you do, then retard just enough so you don't get any pinking. As of March 2007, all of our engine block work is carried out to the extremes of perfection on a CNCengine machining center. Remember, these cars were optimistically rated at about 70 horsepower at the crank. The car was an instant hit. Handy Tip: If using an adjustable cam gear, torque the cam retaining nut to manual specs before making your adjustments. " Create your own unique website with customizable templates. Sidedraft carbs are the best alternative, especially twin Weber DCOEs. At least the MG stayed 'all British'. A bead blast cabinet is ideal for this job; however a wire brush on a drill, or bench grinder with a wire brush will get the job done. Sign up for a new account in our community. Installing new piston pins and pistons require a rod heater, where the rod is heated to about 1200 degrees and then the piston and pin is installed on that rod quickly before it cools. Pinning them with a couple of 4-40 flathead brass machine screws is a simple effective solution. The goal is to find maximum camshaft lift on the indicator. At TRF, we know every part of the Spitfire 1500 engine intimately, and rebuild them to exacting standards The Triumph SC (small car) engines were never derived fromtractors. Refer to your workshop manual for the proper spec but it will likely be .002-.005. How have you set the timing?? TheseSUcarburetors may be older technology, but they have served many owners very well through the decades. Can't find a shop that offers a crankshaft nitriding service? Measured engine output had improved nicely: We posted 65 horsepower and 78 lb.-ft. of torque during our next visit to the dyno. Be extra careful installing the camshaft into the blockespecially with a block that has cam bearing as most nicks and scratches happen during installation. Camshaft if needed/desired. ft/9.5 kgm) at 2500 rpm respectively. All in all, even though there are more desirable sports cars out there the 1500 Midget has been a fun car to have owned for the past 18 years. Triumph had a lock on using only half the thrust washers For a road engine there are a few simple things. As always, check your local emissions laws. Started out as just a collection of snaps as I stripped down an engine bought off ebay. 2L & Spits Mk1-4 1500 This is where most cracks occur, so the proper filet radius is important for the overall strength of the crankshaft. Once the engine starts you want to set the idle at approx. View cart for details. Dont let any steps get overlooked. Frequently bought together. 3 main engines were definitelymore common but Triumph had a lock on using only half the thrust washers other manufacturers (like MG) did in that period - a definite shortcoming. Theory is great, but how much does this swap really help performance? Features After a few heat cycles, you will need to retorque the cylinder head and re-adjust the valve lash. Personally, I'd just check the originals for signs of stretch and reuse them. Triumph removed the lock tabs quite early on in production and never reinstated them despite loads increasing considerably (e.g. Apply 30W motor oil to the cylinder walls and the piston skirts. Maybe because its the one I raced back in the day, but it always just seemed better balanced than the 1500 for some reason. and have never used new bolts for any bearing caps. You need to plastigauge the bearing clearances. Bare A-type OD base rebuild pricing is $1650. I think that they are 3.67 to 1. Which classic roadster offers the best top-down experience? I thought for 30-40 I'd just change the bolts - more for piece of mind rather than anything else - not going ARP as the engine will be pretty much standard. Similar upgrades but I milled .125" off the head, sourced a pair of SU's from a '67 Spit, and installeda header from Victoria British. I recommend replacing valves and valve springs. If you want to uprate the big end bolts but don't feel like splashing out on ARP, you can also use Cosworth (YB?) Inspect the rocker arm bushings and replace if needed. The spitfre mk3 profile cam is very good, or even the TR5 profile. The action you just performed triggered the security solution. Inspect your starter ring gear. The engine needing the least work to retrofit is the Triumph GT6, or the Triumph TR6. Bottom end I might just get it balanced and reground if needed and look at different pistons and rods but also look at budgets. Triumph TR engines. 21.49. | The mean piston speed will be 26.5m/sec. Hadone on the street will all the competition Cooper S parts. Many British engines have cam bearings in the block. theres no dirt inclusions ,or scuffing , look very good to me It's currently (As far as I know) standard - though is from a Dolly 1500! Use a wooden, or plastic hammer handle, to tap the top of the piston down into the bore. Crankshaft replace your pilot bushing. The bolts holding the adjustment on the cam gear are small (-28), and if you torqued your cam retaining nut later, which has a much higher torque spec, you could overpower the smaller bolts and change your cam timing. My engine is very user friendly around town and on the highway. A parts washer makes this job a lot easier, but if you dont have one you can make a temporary parts washer out a 5-gallon bucket and waterbased degreasers. And oversized washers are available if there's wear on the crankshaft. In our case, Quantum Mechanics sold us a brand-new downpipe to match the European exhaust manifold. Cylinder Head I am looking for some specific engine modifications, specific cam recommendations, specific machining insight from the Spit crowd who have been tuning these engines longer and harder than we MG owners. In others, these cars are too old to require routine inspections. All pricing, component availability, and terms of business are subject to change without notice. The 1500 is a stroked 1300 and like all stroker engines, they make torque down low, but do not like higher RPMS. Theyve even won countlessSCCAchampionships. (585) 889-2786 After boring, your block will be honed to get the proper finish on the cylinder wall. Oil pump It is extremely important that the filet radius (the edges of the journal where it joins back into the crankshaft body) is restored when the crank is reground. I don't have a clue what else is in there yet but I intend to pull it down and find out before I run it hard. There is nothing inherently wrong with a properly designed 3 main bearing engine. Finally the machinist will use a special tool to chamfer (angle) the tops of the bores. But now you will know what degree of offset key to order. Blueprinted engines are achieved when a builder dictates these sizes to get the exact clearance they need. I really like the improved proformance. Move to zero and then around and stop at .005 past zero. Remember they have to go in the exact spot they came out of it. It takes a trained eye to do this procedure. From the the tight budget, to the all-out approach, I've done it all, and can help you with your project The snaps were so that I remembered how everything went, so I could put it back together again. Record your reading. The 3 main floppy 1500 crank can live well at higher RPMS than a stock 1500, if rotating and recipricating assemblies are well ballanced and good ARP main studs are used. Triumph Spitfire 1500 engine and gearbox rebuild We've just finished the rebuild of this fast road engine for a locally owned Triumph Spitfire. Did mean I had to buy an engine hoist, load leveller and engine stand this week too. 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