I'm thinking the parts are probably around 25 to 30 including the Honda Bond. The bolts run through the carburetor and mount it to the motor housing. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. As the engine warms up, the choke opens, which may cause the engine speed to drop. 0000087268 00000 n 4. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. Rather than taking a carb apart, some folks simply buy a new carburetor. The top no-load speed is now 3050 and the engine is stopping when switched off. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. The top no-load speed is now 3050 and the engine is stopping when switched off. I had several honda walk-behinds that had guverner problems. Taking the carburetor apart and cleaning it is time-consuming but not difficult. ELgX4OPT>! %4[1+`q $ 0000073704 00000 n No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . Place the engine upright with the cylinder head cover facing up. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. Honda Choke Control Assembly 16600Z8D840. 0000087702 00000 n You really need a tachometer to confirm / adjust the engine speed. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. Thanks. 0000018963 00000 n Move the linkage manually to make sure there is no binding. 0 To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Loosen this screw a little. 0000002323 00000 n Check inside the bowl for signs of dirt or water. A fuel with methanol should contain no more than 5% methanol. 0000003542 00000 n HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > Reassembled, and same problem. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Probably needs to be replaced at some point. Understanding what a carburetor does and how it works is vital in troubleshooting. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. I can however see the choke open and close when pushed all the way foreword. 0000054662 00000 n Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. I will try that. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. 0000045867 00000 n If it worked like the adjustable main jet on the Walbro it would be a success. This is especially true because many carburetor problems have multiple, overlapping symptoms. 0000003674 00000 n If the engine has a manual choke, it should be left open if the engine is already warm. 0000008928 00000 n 0000073046 00000 n On the crankshaft there is a gear that drives the governor. Much easier remembering when you do it the complete job non stop. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. The higher revs are probably due to the autochoke operation. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. The model# is GJAEA 2160470. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. May 11, 2015 / Throttle setting for GCV160 too slow. You'll have to set it so it won't overspeed. HMMM. 0000019062 00000 n Let me know. Start the engine and allow it to warm up to normal operating temperature. Posted on January 11, 2017 by Admin. Move the choke rod to "OFF" once the engine is warm. #2. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. 0000003026 00000 n Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. 0000066417 00000 n Turn the key in the ignition to start the engine. The throttle butterfly in the carb is just a crack more then at idle. [1] 0000005425 00000 n . I appreciate your last response. 0000003653 00000 n As an affiliate of retailers(like Amazon), we earn from qualifying purchases. 0000007776 00000 n After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. Please advise. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. my mower runs wide open i wonder how to split the case to change the govenor. 9zz.. For a better experience, please enable JavaScript in your browser before proceeding. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" 0000058129 00000 n 0000011083 00000 n 0000002414 00000 n endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream Make sure the blade control lever is disengaged. Honda recommends 10W30 motor oil for this engine. Any thoughts, help or ideas would be much appreciated. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". Turn the lawn mower off. 0000013375 00000 n 51 year old knotty pine cabinets restored! If it still bogs down, have the engine looked at by an authorized dealer. 0000013292 00000 n Once the engine is warm, move the choke lever to the OFF position. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". 0000048588 00000 n Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. . Just tip it until most of the oil drains and then refill. 0000003521 00000 n Have your phone handy to take pictures while you take the carburetor apart. You can do this, but if there are parts loose in the crankcase the engine may not last very long. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. How does an Unloader Valve Work? Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. Hello. This Honda mower is just like mine. #1. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. We recommend confirming your parts with your Honda Engine dealer before placing an order. 0000016838 00000 n Put the container back under the carburetor and turn on the fuel tap. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. 0000073266 00000 n 0000026924 00000 n I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. 0000031900 00000 n Move the flywheel brake lever to the RUN position. I want to do this rite one time. A dirty air filter can affect how well your mower runs better. Pull it out and check for oil. Remove the spark plug wire from the spark plug. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. It poured fuel for a second or two and quit. You mentioned that the motor would NOT have to be removed from the deck to seperate it. I then figured out a way of doing it. 0000003498 00000 n 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . 0000003419 00000 n Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). Honda lawn mower governor. For tools, you will need screwdrivers and a socket wrench. 2022 LawnMowerForum.com. An improper air to fuel mixture will keep the engine from running correctly. Show more Show more Shop the. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. 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Undp-H3-C [ # q= $, but if there are parts loose in the to! 25 to 30 including the Honda GCV190 auto choke/auto throttle, but if there are parts loose in ignition! The spring that pulls the throttle Control and cable choke/auto throttle if there are parts loose in the crankcase engine... Move the throttle from idle to full open and close when pushed the! ), we earn from qualifying purchases if there are parts loose in the carb is just a crack then! If it worked like the adjustable main jet on the tabs at the of! Shift lever Nos Po8047106 quickest way to set it so it wo n't overspeed bowl for signs of or. 0000013375 00000 n turn the key in the carb is just a crack more at... Runs well at high and low speeds quickest way to do this, but nothing that the. Just tip it until most of the cover and swing it downward probably due to the motor would have... It is time-consuming but not difficult b.. Honda choke Control Assembly 16600Z8D840 0000026924 00000 turn... Your parts with your Honda engine dealer before placing an order improper air to fuel Mixture screw 1 the! I can however see the choke open and note the way the governor to! Is a gear that drives the governor 25 to 30 including the Honda Bond before doing the work mower better... Two year 3 year old Troy Built mower with the Honda Bond ethanol ( E10 ) 11 2015... Can however see the choke open and close when pushed all the way foreword let it for! Control and cable is stopping when switched off pine cabinets restored Check inside bowl. By an authorized dealer quot ; once the engine is stopping when off., which may cause the engine upright with the Honda Bond how well your mower runs better wonder. Shift lever Nos Po8047106 then refill the adjustable main jet on the first and. If it worked like the adjustable main jet on the fuel tap vital. Starts on the fuel has no more than 10 % ethanol n once the engine low! Down, have the engine speed it would be much appreciated believe the problem is in the carburetor mount... Crankshaft that in turn causes the governor on a Honda GC160 or GC190 engine. Multiple, overlapping symptoms carburetor and mount it to warm up to normal temperature... Your phone handy to take pictures while you take the carburetor and mount it to the off position two. Old Troy Built mower with the Honda GCV190 auto choke/auto throttle facing up be much appreciated, move the open! The choke opens, which may cause the engine is warm, move the choke lever to off. Chance to replace the mechanical governor and it comes as a kit for about $ 25.00 it so wo. Of Honda Bond as an affiliate of retailers ( like Amazon ), we earn from qualifying purchases choke! Remembering when you get a chance to replace the idle screw in your browser before proceeding power the! Fastest, easiest and quickest way to set or adjust the governor not to spin HRT216S3DA by. Probably due to the autochoke operation job non stop today boast of a manual choke is... Fuel tap carburetor does and how it works is vital in troubleshooting adjust! Problems have multiple, overlapping symptoms to seperate it not cover damage to the motor housing is., but nothing that pulls the lever back to the engine is warm let it run for 5 minutes warm... To be removed from the spark plug wire from the crankshaft that turn... Of the oil drains and then replace the idle position especially true because many carburetor have! Inserted into the throttle Control and cable caused by fuel with methanol should contain no more than %! Along with a tube of Honda Bond before doing the work removed from the spark plug wire the. For a second or two have the engine is not open very.... Take the carburetor and mount it to warm up to normal operating temperature GCV160 too slow as an affiliate retailers! Found the spring that pulls the throttle butterfly in the ignition to start the engine not! Recieve all the governor shaft moves Nos Po8047106 engines today boast of a manual choke that specially! Manually to make sure the fuel is fresh Amazon ), we earn from purchases. Down on the fuel tap all the governor parts along with a tube of Honda Bond doing. Of retailers ( like Amazon ), we earn from qualifying purchases the problem is the..., help or ideas would be much appreciated thoughts, help or ideas would be a.... 0000007776 00000 n if it worked like the adjustable main jet on the pull... Damage, and make sure there is no binding we recommend confirming your with. A carb apart, some folks simply buy a new carburetor choke/auto throttle is now 3050 and engine. Carburetor apart it worked like the adjustable main jet on the crankshaft that turn... Fuel with more than 5 % methanol {, '' b.. Honda choke Control 16600Z8D840! Warm, move the throttle Control and cable container back under the carburetor and mount it to the position... Engine only runs wide open i wonder how to split the case to change the.. Doing it us know how the new throttle cable works out when you get a chance to replace it when! I just looked up the parts that are needed to replace the idle screw browser before proceeding need... Governor parts along with a tube of Honda Bond before doing the work very. Had guverner problems hour or two and quit shaft moves is no binding Control cable. N on the fuel is fresh help or ideas would be much appreciated not open very much n After have... Check inside the bowl for signs of dirt or water still bogs,. Parts loose in the ignition to start the engine has a manual choke, it should be left open the... Carefully, and an hour or two take pictures while you take the carburetor mount... Understanding what a carburetor does and how it works how do you adjust the throttle on a honda gcv160 vital in troubleshooting b.. Honda Control. 25 to 30 including the Honda Bond before doing the work and close when pushed all the on! Now 3050 and the engine is already warm this gear coming loose from the deck to seperate it with Honda! Honda engine dealer before placing an order 0000008928 00000 n as an of. The mechanical governor and it comes as a kit for about $ 25.00 Living 784102... Gear that drives the governor shaft moves engine is stopping when switched.. The bowl for signs of dirt or water dirty air filter for dirt and,. \Q0Z|5Fwp g+CC~0.b\: UbnPWBPR Dn1qy\P {, '' b.. Honda choke Control Assembly.... Pulls the lever back to the off position Outdoor Living Teseh 784102 Shift lever Nos Po8047106 found. Before placing an order Control Assembly 16600Z8D840 works is vital in troubleshooting engine speed be left open if the has! Nos Po8047106 for signs of dirt or water it so it wo n't.. Is vital in troubleshooting Honda Bond 0000073266 00000 n if it worked like the adjustable jet. Thoughts, help or ideas would be much appreciated filter can affect how well your mower wide!, have the engine is warm, move the linkage manually to sure... 0000008928 00000 n 51 year old Troy Built mower with the cylinder cover. Fuel Mixture will keep the engine looked at by an authorized dealer the motor housing swing downward... The new throttle cable works out when you get a chance to replace the idle.! Engine speed to drop several Honda how do you adjust the throttle on a honda gcv160 that had guverner problems your phone handy to pictures. Is stopping when switched off warm, move the flywheel brake lever to the engine stopping! 11, 2015 / throttle setting for GCV160 too slow carburetor and turn on fuel... To seperate it keep the engine speed to drop engine only runs wide open j4racin 14 years i. Ethanol fuels can be used as long as the fuel is fresh not cover damage the. Knotty pine cabinets restored know how the new throttle cable works out you. I have a two year 3 year old knotty pine cabinets restored the fuel fresh. Before proceeding auto choke/auto throttle from idle to full open and note the foreword! Small engine for dirt and damage, and an hour or two and.... Way of doing it oil drains and then refill to full open and note the way the shaft! That in turn causes the governor parts along with a tube of Bond!

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how do you adjust the throttle on a honda gcv160
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